Installing a Nail-Fin Window Over a Fluid-Applied WRB
This studio mock-up shows how to install a pellet flange window in a wall with a fluid applied membrane.


Preparing The Rough Opening
Transcript
in this studio mock-up we're going to be installing a pellet flange window in a wall with a fluid applied membrane the first step in this installation is going to be installing a sloped sill the reason for installing this is we want the water to migrate out if we ever do have moisture inside the wall we could do this in two ways the first way which we're gonna do here is we're gonna use a piece of cedar bevel siding the second way and rough framing we could slope this sill we'd simply just cut our Jack studs at a 5 degree bevel let's start by installing this sill to flash the opening we'll be using the joint and seam product from the same manufacturer you can see that we've already had it out it's poking through here you can kind of see where we've detailed our nail heads and all of the seams in our sheathing this product will allow us to have one membrane from the inside of the jamb all the way and out and onto the face of the WRB I'm just laying out a bead now to try to get enough that when I work it with the tool that I have good even coverage I'm not too concerned if I'm a little on the light side but I am gonna take special care to make sure that I'm completely covered I like to add an extra bead between the sub sill and our cedar sill just to make sure that I'm really making that connection now the idea is just to spread the product to cover the substrate making one membrane from inside of opening out and onto the face of the WRB this joint seam product works in conjunction with the product that we already rolled onto the wall this product just has a little more body and fiber to it and making things easier to work and connect any spots where you're a little thin you're able to just lay more product out and tool again as a good rule of thumb you want this downturn to extend beyond where the window flange will be my reasoning for going all the way to the inside of the jam I might use a little bit more material but once the windows installed it's very easy to connect my air barrier from the window jamb to the framing jamb [Music] final step before we test fit the window is we're going to use a couple pieces of our cedar shim and we're gonna place them the opposite direction of our sill that'll give us a chance to check for level across our opening we can make any finest 'men test fit our window you English (auto-generated)
This studio mock-up shows how to install a pellet flange window in a wall with a fluid applied membrane. The first step is going to be installing a sloped sill. The reason for installing this is so water migrates out if there is ever moisture inside the wall. There are two ways to accomplish this:
- Use a piece of cedar bevel siding the second way
- Cut the Jack studs at a 5 degree bevel
Start by installing the sill to flash the opening. In the video, they use a joint and seam product. You can see that it is already poking out where the manufacturer detailed the nail heads and seams in the sheathing. This product allows you to have one membrane from the inside of the jamb onto the face of the WRB.
Lay out the bead in a way that will ensure even coverage when spreading it with a tool. Adding extra bead between the sub sill and the cedar sill ensures the connection is made. Once it is laid down, spread the product from the inside of the opening out and onto the face of the WRB, covering the substrate. The joint seam product works in conjunction with the product that was already rolled onto the wall. Use a product that has more body and fiber to make things easier to work and connect any spots where it is a little thin. A good rule of thumb is you want the downturn to extend beyond the window flange.
The final step before test fitting the window is using a couple pieces of cedar shim and placing them in opposite directions of our sill. This allows you to check for level across the opening.
Installing The Window
Transcript
here we're using a double stack of two by fours beneath the unit to protect the fin while we turn the the fin to the 90-degree orientation some flange windows will ship like this where it's integrated but folded down for shipping some will come when the 90-degree orientation some may even come completely separate in which case you'd have to set it in a bead of silicone and tap it in place now we're able to lift the window into the unit and test fit it once a carpenter on the inside gives us the ability to Center it in the opening that will ensure that we'll have even thermal and air coverage on the inside we'll also trace the nailing flange all the way around the two sides in the top and that'll give us a positive location for our bead of sealant when we set the window the final time now that we have this reference line in place we can lay down a bead of the sealant that we use to seal the rough opening we'll go both sides and the top this bead is not necessarily required by every manufacturer but it is a belt-and-suspenders approach [Music] now that we have the window tacked in place we can check for level plumb and square if we discover anything is off at this time now would be the right time to make any final adjustments before fastening the window now that we've verified the units placement and we're happy we can go ahead and fill every fastener location in this particular window but that might not be the case for your windows you need to check the manufacturer specs the final step in fastening the window will be the bottom flange but because we're using this fluid applied membrane we're also going to add a synthetic horseshoe shim which will keep this bottom flange from bonding by accident to the tackiness of our fluid applied membrane as you can see we're also using a modified truss head screw our other option would be a galvanized roofing nail now that we're fully fastened we can finalize our flashing with our sides and our Jam
The contractor in the video starts by using a double stack of two by fours beneath the unit. This will protect the fin while turning it in the 90-degree orientation.
There are several possibilities when it comes to how flange windows may be shipped. Some fins will be integrated but folded down. Some will come with a 90-degree orientation, and some may come separate. If the fin comes separate, you will need to set it in with a bead of silicone and tap it in place.
You will lift the window into the unit with the carpenter on the inside to test fit it. This gives the ability to center the fin in the opening, ensuring even thermal and air coverage on the inside. Trace the nailing flange all the way around the two sides on the top. This gives a positive location for the bead of sealant when you set the window the final time. Now that there is a reference line in place, lay down a bead of the sealant, used to seal the rough opening. Put the bead on both sides and the top. The bead is not required by every manufacturer but is a belt-and-suspenders approach.
Once the window is tacked, check for level plumb and square. If you discover that anything is off, make final adjustments before fastening the window. The contractor in the video fills every fastener location of the window once he is happy with the unit’s placement. That might not be the case for your windows, check the manufacturer specs.
The final step in fastening the window will be the bottom flange. Due to the fact they used fluid applied membrane, they add a synthetic horseshoe shim. This will keep the bottom flange from bonding to the tackiness of the fluid applied membrane. They also use a modified truss head screw. The other option would be a galvanized roofing nail. Once it is fully fastened, you can finalize the flashing with our sides and our jam.
Flashing The Window
Transcript
In this instance our liquid applied of sealant is going to bridge from our wall to the jamb of our window and it has to go across our flange and that flange to jamb connection so I'm going to take this opportunity to mask it off just to protect the window now we're ready to apply our final bead of sealant this product is actually the fast flash product they also make a joint and seam product that's for larger gaps it's good to keep in mind that while we're working with the sealant we're just looking for continuous coverage now we're ready to move up and treat the head now that our exterior sealants applied all that's left to do is let this dry and peel our tape if at this time we were going to do a cap flashing we'd apply it in the same way that we treated this flange now that our exterior side is complete we'll move inside and manage for air and thermal
In the video, the liquid applied sealant bridges from the wall to the jamb of the window. It must go across the flange and the flange to jamb connection. Consider masking it off to protect the window. Once you do that, apply the final bead of sealant.
The product used in the video is the fast flash product. They also make a joint and seam product that is for larger gaps. Look for continuous coverage while working with the sealant.
Next, move up and treat the head. After the exterior sealant is applied, let it dry and peel the tape. If you were going to do a cap flashing, you would apply it in the same way that you treated the flange.
Air Seal and Insulate The Window
Transcript
Now that our exterior is watertight we're inside and we're gonna deal with air and thermal. We're gonna do that using a spray foam application around the perimeter of the window. This method will actually apply no matter what your WRB is on the outside. Our goal here is not to completely fill the void we're just trying to fill the first inch or so from our side towards the outside. It leaves an open area on the outside of the window that if we ever have any moisture in that assembly it's able to migrate out. We're taking special care to be using the correct foam in this assembly. This is a formulation made for windows and doors which means it's not going to cause our jams to bow or bind in any way. Now that our phones installed we'll let it dry trim back any that needs to be cut away and then we have one more air ceiling detail. Now that we've given the foam a few moments to skin over we can apply a sealant over any shim that we have. That will bridge from foam across the shim and back to the foam making one continuous air seal. [Music] But those last beads is sealing in place the interior is detailed the exterior is detailed and we're confident that this is going to be a leak-free installation you.
Now that the exterior is watertight, move inside to deal with air and thermal. Use a spray foam application around the perimeter of the window. This method will apply no matter what your WRB is on the outside. The goal is to not completely fill the void, but to fill the first inch or so from your side towards the outside. This leaves an open area on the outside of the window that allows moisture to migrate out of the assembly.
It is important to use the correct foam in the assembly. The one in the video is a formulation made for windows and doors which means it is not going to cause the jams to bow or bind.
Once the foam is installed, let it dry and trim back any that needs to be cut away. After you have given the foam a few moments to skin over, apply a sealant over any shim. This will bridge from foam, across the shim, and back to the foam, making one continuous air seal.
With the last bead of sealing in place, the interior and exterior are now detailed. We are confident that this will be a leak-free installation for you.




